-
Services
Our Services
Your one source for prototype builds, production runs, and turnkey PCB assembly solutions delivered with speed and reliability.
Your one source for prototype builds, production runs, and turnkey PCB assembly solutions delivered with speed and reliability.
Early Design for manufacturability reviews that save time, cost, and rework.
Design for Manufacturability (DFM) is about more than just checking boxes. It’s about making sure your design can be built efficiently, cost-effectively, and at scale. At OSDA, we provide structured DFM & design support reviews that catch potential pitfalls early, from layout challenges to sourcing risks. The result: fewer design spins, reduced scrap, and products that move from CAD to reality without costly surprises.
Our engineers work hand-in-hand with your team to bridge the gap between design intent and manufacturing reality. With decades of PCB assembly expertise, IPC-certified processes, and ISO-driven quality systems, we bring the production floor perspective directly into the design stage. Whether it’s a quick-turn prototype or a product headed for volume production, OSDA ensures your first build is the right build.
In today’s fast-moving markets, the margin for error is razor thin. Shrinking timelines, complex layouts, and evolving supply chains leave little room for error. A single missed clearance, incorrect footprint, or overlooked test point can halt a build, trigger costly rework, and delay a product launch. DFM reviews highlight these risks before they reach the production line, giving engineers the confidence that the first spin will be buildable.
By applying design rules shaped by real manufacturing experience, OSDA identifies issues like thermal imbalances, spacing conflicts, or sourcing risks early in the design cycle. This proactive approach reduces engineering change orders (ECOs), improves yield, and ensures that tight launch schedules aren’t derailed by preventable mistakes.
DFM is not only about avoiding errors, it’s also about optimizing designs for long-term cost and reliability. Panelization strategies, stencil design, and assembly access points all affect how efficiently boards can be produced. With the right adjustments, manufacturers can reduce touch time, minimize rework, and improve throughput without altering the core design intent.
OSDA’s design support also looks beyond the PCB to include the bill of materials (BOM), testability, and mechanical fit. By suggesting component alternates, adding test points, or resolving enclosure interferences up front, we help customers avoid hidden costs and improve overall product performance. The result: higher yields, smoother ramps to production, and products that reach the market faster and more reliably.
A strong DFM review looks beyond the PCB layout. At OSDA, we evaluate the entire build package from schematics and BOMs to mechanical constraints to ensure your design is optimized for manufacturability, reliability, and cost.
What we evaluate:
From how you engage with us, to the files we need, to the deliverables you receive, OSDA makes the DFM process clear, collaborative, and fast.
Every project is different. That’s why we offer multiple ways to engage from rapid checks to full, collaborative reviews. Choose the level of support that fits your project stage.
The more complete your design data, the faster and more accurate the review. We support all major file types and formats.
You don’t just get a checklist, you get actionable outputs. Our reports and recommendations give you clear next steps to improve your design.
Even the best designs can hide details that create headaches in manufacturing. OSDA’s DFM reviews uncover these issues before they cause rework, delays, or cost overruns.
Our reviews often flag problems such as:
Our DFM and design support reviews are built on trusted industry standards, certified processes, and secure handling practices you can depend on.
Our DFM expertise benefits customers across regulated, high-reliability, and fast-moving industries, helping designs move smoothly from prototype to production.
At OSDA, our DFM and design support services are focused on one outcome: ensuring your design is ready for production without costly delays or multiple revisions. By bringing manufacturing insight into the design stage, we help you reduce risk, control cost, and accelerate time-to-market. From prototypes to full-scale production, our goal is to make your first build the right build.
